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HARDFACING HARDFACING
HARDFACING _______________________________________________________
FERRITE 545 - JOINING & BUILDUP WELDING ALLOY ------------------------------------------- Ferrite 545 is a maintenance welding electrode specifically developed for joining and buildup stainless steels, manganese
and highly alloyed steels. The unique operating characteristics of this alloy produce superior dense crack-free deposits
on steels of unknown composition.
APPLICATIONS: Joining high alloy steel to low alloy or mild steels, Build
up of mill, quarry & gravel plant crushing hammers, rollers & mantles prior to hardfacing, Dredge pump impellers
& housings, Gears, Spiders, Booms, Rails, Mixer chute & blades.
OPERATION: AC or DC Reverse Polarity TENSILE STRENGTH: 105,000 PSI ELONGATION: 40% HARDNESS: Rc 25 as deposited work hardens to Rc 45 SIZES:
3/32, 1/8, 5/32, 3/16
FERRITE 550
- MANGANESE WELDING ALLOY ------------------------------------------- Ferrite 550 is a high manganese welding electrode
specifically developed for joining and buildup equipment subject to extreme shock, impact and abrasion. Ferrite 550
deposits are also extremely resistant to hot cracking. It is also used to join manganese steels.
APPLICATIONS: Stone crushers,
Quarry shovel buckets & teeth, Build up of mill, quarry & gravel plant crushing hammers, rollers & mantles, Hammer
mill - shovel pads, Railroad frogs & crossovers, Gears, Spiders, Booms, Rails, Earth moving equipment. OPERATION: AC or DC Reverse Polarity TENSILE STRENGTH: 125,000
PSI ELONGATION: 33% HARDNESS: Rc 25 as deposited work hardens to Rc 50 SIZES: 1/8, 5/32, 3/16, 1/4
APPLICATIONS: Stone crushers,
Quarry shovel buckets & teeth, Build up of mill, quarry & gravel plant crushing hammers, rollers & mantles, Hammer
mill - shovel pads, Grizzlies, Drag line buckets, Augers, Mixers, Jaws, Wear pads, Gears, Spiders, Booms, Rails, Earth moving
equipment. OPERATION: AC or DC Either Polarity HARDNESS: Rc 57 - 60 SIZES: 1/4, 3/8, 1/2
FERRITE 561 - TUBULAR HARDSURFACING ELECTRODE ------------------------------------------- Ferrote 561 is an extremely hard hardfacing tubular welding electrode with outstanding resistance to high abrasion and low
impact when applied to carbon and manganese steels. Deposit contains hard chromium carbide particles in iron matrix.
APPLICATIONS: Stone crushers, Quarry shovel buckets & teeth, Build up of mill, quarry & gravel plant
crushing hammers, rollers & mantles, Grizzlies, Drag line buckets, Augers, Wear pads, Gears, Booms, Rails.
OPERATION:
AC or DC Either Polarity HARDNESS: Rc 60 - 63 SIZES: 1/4 x 20", 3/8 x 20", 1/2 x 20"
FERRITE 565 - TUBULAR
HARDSURFACING ELECTRODE ------------------------------------------- Ferrite 565 is an exclusive tubular electrode
with proven oustanding results in combating extreme abrasion conditions at elevated temperatures up to 1500 F. Most
wear resistant electrode in this category.
APPLICATIONS: Ripper teeth & shanks, Scraper blades,
Blast furnace feed chutes, Cement mill liner plates, Bucket teeth lips & bottoms, Augers, Fan blades, Feed screws, Asphalt
mixer paddles, Wet or slurry applications, Dredge pump impellor.
OPERATION: AC or DC
Reverse Polarity HARDNESS: Rc 64 - 66 DEPOSITION EFFICIENCY: - 95% SIZES: 1/4, 3/8, 1/2
APPLICATIONS: Hot work tools,
Forging dies, Trimming dies, Extrusion dies, Press dies, High temperature valves, Punches, Shear blades, Pump shafts &
sleeves, Conveyor screws & cams. OPERATION:
AC or DC Either Polarity HARDNESS: Rc 33 - 36 as weld, Pc 44 work hardened MACHINABILITY: Use tungsten carbide tool
or grind SIZES: 1/8, 5/32, 3/16, 1/4
APPLICATIONS: Discharge plates,
Chute liners, Impact plates, Hopper armor plates, Crusher or mill lateral armor plates, Underteeth pads, Inside & outside
stiffness of bucket loaders or shovels, Grader plow blades, Scraper blades, Bulldozer blades, Scraper tools, Screen plates
& liners. SIZES:
.393 x 72" x 120", .512 x 72" x 120"
FERRITE INSTANT HARDFACING ------------------------------------------ A modern, quick effective alternative to normal hardfacing methods. Protects all surfaces from abrasive wear.
Can be flame-cut to custom fit. Easy to install with Ferrite 639 Electrode. Lasts up to 12 times more than conventional
hardfacing.
APPLICATIONS: Stone crushers, Quarry shovel buckets & teeth, Build up of mill, quarry & gravel
plant crushing hammers, rollers & mantles, Grizzlies, Drag line buckets, Augers, Wear pads, Gears, Booms, Rails.
CHROMIUM CARBIDE WEAR STRIPS HARDNESS: Rc 50 up to 700F SIZES: 1/4 X 1 1/2 x 20"
CHROMIUM CARBIDE
WEAR PATCHES HARDNESS: Rc60 SIZES: 3/16
JUMBO WEAR PATCHES SIZES: 1/4 x 3" x 4", 1/4 x
4" x 5", 1/4 x 5" x 7"
CORNER WEAR PATCHES SIZES: 3/16
Other Hardsurfacing Alloys and MIG Wires available upon request!
FERRITE WELDING PRODUCTS 31 South Passaic Ave. Chatham, NJ 07928
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